Dive Brief:
- Manufacturers are scrutinizing plant floor equipment, including conveyors, to comply with new FSMA regulations and the preventive controls rule to reduce the risk of recalls.
- Many conveyor systems have been designed in such a way that they easily foster bacteria growth or enable other contaminants to enter the food or beverage product. Conveyors could have crevices where pathogens can grow, or they may not be accessible for adequate cleaning.
- Conveyor suppliers have been updating and enhancing systems designs to help manufacturers comply with FSMA rules. Suppliers can make manufacturers' operations safer through increased accessibility, optimized frame design (such as rounded corners that prevent crevices), and third-party hygienic certifications from the USDA or the Baking Industry Sanitation Standards Committee.
Dive Insight:
Even if there hasn't been a problem, manufacturers may consider optimizing machinery with these designs.
Sanitary staggered sidewall belts for bulk products can be easily cleaned and replaced when damaged compared to more traditional bucket elevator-type belts. Open-frame design in vertical conveyors can also make the cleaning process easier by making all areas of the conveyor more accessible for operators.
According to a 2011 survey conducted by the Grocery Manufacturers Association, 18% of companies impacted by a recall in the previous five years said they lost between $30 million and $99 million due to the recall and lost revenue. About 5% reported an even higher financial impact, $100 million or more. And that doesn't take into account any long-term reputation damage companies might face. Repairing or replacing conveyor equipment could be a large investment, but one that might pay off.